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Casting Engineer – Aluminum

MAHLE Published: November 28, 2016
Job Type


Casting Engineer – Aluminum

Would you like to take on assignments with a high level of responsibility?

  • Define and develop an Aluminum HPDC bill of process for MAHLE A/C compressor castings
  • Define and develop a bill of design for Aluminum HPDC production tooling relative to MAHLE A/C compressor castings
  • Provide expertise on design for manufacturing of MAHLE A/C compressor aluminum housings to product engineers
  • Drive internal and external use of casting simulation software to improve quality and cost and mitigate tool alterations and modifications
  • Oversee the process and tool design of our casting suppliers and force adhesion to a process design best practice
  • Support suppliers with regular reviews of designs, processes, and progress and help drive issue resolution
  • Diagnose and implement corrective actions for casting defects
  • Participate in product cost and quality improvement efforts
  • Travel to foundries (when required) for workshops, new supplier development, etc

Impress us – with your professional and personal skills.

  • Bachelor’s Degree in Mechanical Engineering or equivalent, Master’s Degree preferred
  • 5-7 years of experience with Aluminum High Pressure Die Casting (HPDC) preferably within the automotive field
  • Strong understanding of Aluminum HPDC Process Design
  • Knowledge of production tool design, aluminum material grades and properties
  • Ability to provide design for manufacturing support to guide product engineers during advanced engineering & design phases
  • Capability to run and analyze casting simulation software using MAGMASOFT or equivalent
  • Ability to diagnose casting defects and provide corrective actions
  • Good comprehension of die casting standards (NADCA)
  • Experience working in a team environment
  • Ability to manage time and organize effectively with multiple projects
  • Able to work effectively in a team environment
  • Results oriented with a strong work ethic

Formally apply at:

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